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Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge

Name: Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge
Brand: Hubei CAILONEN Intelligent Technology Co., Ltd
SKU: KYN-ZS-TS-500
Price: 25,500.00 USD
Availability: InStock

Product Details:

Place of Origin:	CHINA,HUBEI,WUHAN
Brand Name:	CAILONEN
Certification:	ISO
Model Number:	KYN-ZS-TS-500

Detail Information

Place of Origin:

CHINA,HUBEI,WUHAN

Brand Name:

CAILONEN

Certification:

ISO

Model Number:

KYN-ZS-TS-500

Maximum Temperature:

1600℃, Operating Temperature ≤ 1600℃

Temperature Control Accuracy/Uniformity:

Temperature Control Accuracy: ±1℃; Temperature Uniformity: ≤±10℃ (1450℃ Insulation For 1 Hour, 15-point Temperature Measurement)

Temperature Control System:

British Eurotherm Touch Screen + Temperature Control Instrument, 4 Sets Of Temperature Control, Capable Of Storing 50 Programs (24 Segments Of Curves For Each Program)

Heating Element/Method:

Enhanced 1800-type Anti-oxidation Molybdenum Disilicide (MoSi₂) Rods; Heating Method: Low-temperature Hot Air Circulation + High-temperature Thermal Radiation

Heating Rate:

RT-1000℃ ≤ 5℃/min, Above 1000℃ ≤ 3℃/min

Cooling Control:

Program-controllable, Supporting Phased Rate Adjustment To Effectively Avoid Product Cracking

Power Supply Requirement/Furnace Temperature Rise:

Three-phase 380V±10%, 50HZ; Furnace Surface Temperature Rise ≤ Ambient Temperature +40℃

Exhaust Gas Treatment:

High-temperature Cracking (700℃～850℃), Power: 21kw, Intelligent Start And Stop

Trading Information

Minimum Order Quantity:

1SET

Price:

$1000~$50000

Packaging Details:

suitable for export packing

Supply Ability:

300SET/YEAR

Product Description

KYN-ZS-TS-500 Bell-Type Integrated Debinding and Sintering Furnace

1. Application Field

Suitable for the integrated debinding and sintering process of zirconia and alumina ceramics formed by dry pressing, tape casting and extrusion. It is applicable to the experimental needs of universities and research institutes, as well as the small and medium batch production needs of enterprises. It can effectively improve the yield of ceramic products, reduce production loss, and balance experimental accuracy and production efficiency.

2. Core Features

Dual thermal field design: Adopting dual heating modes of low-temperature hot air circulation and high-temperature thermal radiation, it accurately matches the different process requirements of debinding and sintering, ensures uniform temperature field throughout the whole process, and avoids problems such as uneven shrinkage and cracking of products from the source, thus improving product consistency.
High degree of automation: One-key start and stop of the whole process program, real-time automatic adjustment of power and air intake/exhaust flow, capable of recording and querying process curves and exporting production and experimental data. It reduces manual operation errors, lowers labor costs, and improves operational convenience.
Strong durability of furnace chamber: Adopting high-purity microporous ceramic assembly structure, combined with micro-arch support and riveting design, it effectively prevents the furnace top from collapsing and cracking, extends the service life of the furnace chamber, reduces equipment maintenance costs, and adapts to the needs of long-term stable operation.
Outstanding safety and convenience: Adopting dual-screw electric lifting + horizontal feeding and discharging design, combined with four sets of guide rods and multiple travel switch protection, it ensures stable and smooth operation without vibration, avoiding damage to ceramic green bodies; the surface temperature rise of the furnace body is controllable, and the exhaust gas is treated by high-temperature cracking to achieve environmental protection, taking into account the safety of operators and environmental friendliness.

3. Core Technical Parameters

Parameter Name	Parameter Value
Equipment Model	KYN-ZS-TS-500
Maximum Temperature	1600℃, Operating Temperature ≤ 1600℃
Furnace Chamber Size	1860×450×600mm (L×W×H), Effective Size: 1800×400×600mm
Temperature Control Accuracy/Uniformity	Temperature Control Accuracy: ±1℃; Temperature Uniformity: ≤±10℃ (1450℃ insulation for 1 hour, 15-point temperature measurement)
Temperature Control System	British Eurotherm touch screen + temperature control instrument, 4 sets of temperature control, capable of storing 50 programs (24 segments of curves for each program)
Heating Element/Method	Enhanced 1800-type anti-oxidation molybdenum disilicide (MoSi₂) rods; Heating Method: Low-temperature hot air circulation + high-temperature thermal radiation
Heating Rate	RT-1000℃ ≤ 5℃/min, Above 1000℃ ≤ 3℃/min
Cooling Control	Program-controllable, supporting phased rate adjustment to effectively avoid product cracking
Designed Power	Main Furnace: 160KW + Exhaust Gas: 21kw + Preheating Device: 4.5KW×2
Power Supply Requirement/Furnace Temperature Rise	Three-phase 380V±10%, 50HZ; Furnace Surface Temperature Rise ≤ Ambient Temperature +40℃
Exhaust Gas Treatment	High-temperature cracking (700℃～850℃), Power: 21kw, Intelligent Start and Stop

4. Description of Key Systems

4.1 Thermal System

The furnace chamber is assembled with high-purity lightweight microporous ceramics, and the outer layer is insulated with alumina fiber, which has excellent thermal insulation performance, small heat storage and fast response speed; molybdenum disilicide rods are vertically installed around the furnace, and the burning table adopts a hollow design, which not only ensures the uniformity of the temperature field, but also extends the service life of the heating elements and the furnace chamber, adapting to the needs of long-term stable operation.

4.2 Mechanical System

Adopting dual-screw electric lifting + horizontal feeding and discharging structure, combined with four sets of guide rods, it ensures stable and vibration-free operation of the equipment, avoids damage to ceramic green bodies; equipped with double travel switch protection, it is convenient and safe to operate, effectively reducing equipment and product loss caused by operational errors.

4.3 Temperature Control System

Adopting closed-loop negative feedback control mode, combined with imported instruments for self-tuning of PID parameters, the temperature control is accurate and stable; it has over-temperature, under-temperature and thermocouple break alarm functions, which can timely avoid potential safety hazards; one-key start design is simple to operate and maintenance-free, suitable for operators of different skill levels.

4.4 Debinding, Cooling and Exhaust Gas System

For the debinding link, program-controlled fresh air preheating (honeycomb catalytic ceramics) and hot air circulation exhaust are adopted to ensure complete debinding without residues and improve product purity; for the cooling link, phased rate adjustment is supported to effectively avoid cracking risks; the exhaust gas is purified by high-temperature cracking, with intelligent start and stop for more energy saving, meeting environmental protection requirements.

5. Operating Environment Requirements

Environment: Temperature 0～30℃, Humidity ≤ 80％RH, No strong magnetic field, No flammable and explosive materials, to avoid interference with equipment operation and ensure operational safety.
Power Supply: Capacity ≥ 125KVA, Three-phase 5-wire, to ensure stable power supply of the equipment and avoid the impact of voltage fluctuation on the operation accuracy of the equipment.
Installation: Site size about 4300×4500×4200mm, Ground flatness ≤ 5mm, Floor load-bearing ≥ 500KG/㎡, to ensure the equipment is installed firmly and avoid vibration during operation.

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