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Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge

Name: Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge
Brand: Hubei CAILONEN Intelligent Technology Co., Ltd
SKU: KYN-ZS-TS-500
Price: 25,500.00 USD
Availability: InStock

Product Details:

Place of Origin:	CHINA,HUBEI,WUHAN
Brand Name:	CAILONEN
Certification:	ISO
Model Number:	KYN-ZS-TS-500

Detail Information

Place of Origin:

CHINA,HUBEI,WUHAN

Brand Name:

CAILONEN

Certification:

ISO

Model Number:

KYN-ZS-TS-500

Maximum Temperature:

1600℃, Operating Temperature ≤ 1600℃

Temperature Control Accuracy/Uniformity:

Temperature Control Accuracy: ±1℃; Temperature Uniformity: ≤±10℃ (1450℃ Insulation For 1 Hour, 15-point Temperature Measurement)

Temperature Control System:

British Eurotherm Touch Screen + Temperature Control Instrument, 4 Sets Of Temperature Control, Capable Of Storing 50 Programs (24 Segments Of Curves For Each Program)

Heating Element/Method:

Enhanced 1800-type Anti-oxidation Molybdenum Disilicide (MoSi₂) Rods; Heating Method: Low-temperature Hot Air Circulation + High-temperature Thermal Radiation

Heating Rate:

RT-1000℃ ≤ 5℃/min, Above 1000℃ ≤ 3℃/min

Cooling Control:

Program-controllable, Supporting Phased Rate Adjustment To Effectively Avoid Product Cracking

Power Supply Requirement/Furnace Temperature Rise:

Three-phase 380V±10%, 50HZ; Furnace Surface Temperature Rise ≤ Ambient Temperature +40℃

Exhaust Gas Treatment:

High-temperature Cracking (700℃～850℃), Power: 21kw, Intelligent Start And Stop

Trading Information

Minimum Order Quantity:

1SET

Price:

$1000~$50000

Packaging Details:

suitable for export packing

Supply Ability:

300SET/YEAR

Product Description

Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge

Product Overview

KYN-ZS-TS-500 Bell-Type Integrated Debinding and Sintering Furnace suitable for integrated debinding and sintering process of zirconia and alumina ceramics formed by dry pressing, tape casting and extrusion. Applicable to experimental needs of universities and research institutes, as well as small and medium batch production needs of enterprises.

Application Field

Suitable for integrated debinding and sintering process of zirconia and alumina ceramics formed by dry pressing, tape casting and extrusion. Applicable to experimental needs of universities and research institutes, as well as small and medium batch production needs of enterprises. Effectively improves yield of ceramic products, reduces production loss, and balances experimental accuracy with production efficiency.

Core Features

Dual thermal field design: Adopts dual heating modes of low-temperature hot air circulation and high-temperature thermal radiation, ensuring uniform temperature field throughout the process and improving product consistency
High degree of automation: One-key start and stop of entire process program with real-time automatic adjustment of power and air intake/exhaust flow
Strong durability: High-purity microporous ceramic assembly structure with micro-arch support and riveting design prevents furnace top collapse and cracking
Outstanding safety and convenience: Dual-screw electric lifting with horizontal feeding/discharging design ensures stable, vibration-free operation

Core Technical Parameters

Parameter Name	Parameter Value
Equipment Model	KYN-ZS-TS-500
Maximum Temperature	1600℃, Operating Temperature ≤ 1600℃
Furnace Chamber Size	1860×450×600mm (L×W×H), Effective Size: 1800×400×600mm
Temperature Control Accuracy/Uniformity	Temperature Control Accuracy: ±1℃; Temperature Uniformity: ≤±10℃
Temperature Control System	British Eurotherm touch screen + temperature control instrument, 4 sets of temperature control
Heating Element/Method	Enhanced 1800-type anti-oxidation molybdenum disilicide (MoSi₂) rods
Heating Rate	RT-1000℃ ≤ 5℃/min, Above 1000℃ ≤ 3℃/min
Designed Power	Main Furnace: 160KW + Exhaust Gas: 21kw + Preheating Device: 4.5KW×2
Power Supply Requirement	Three-phase 380V±10%, 50HZ
Exhaust Gas Treatment	High-temperature cracking (700℃～850℃), Power: 21kw

Key Systems Description

Thermal System

Furnace chamber assembled with high-purity lightweight microporous ceramics with outer layer alumina fiber insulation. Molybdenum disilicide rods vertically installed around furnace with hollow burning table design for uniform temperature field and extended service life.

Mechanical System

Dual-screw electric lifting with horizontal feeding/discharging structure and four guide rods ensure stable, vibration-free operation. Double travel switch protection provides convenient and safe operation.

Temperature Control System

Closed-loop negative feedback control with imported PID parameter self-tuning instruments. Features over-temperature, under-temperature and thermocouple break alarm functions with one-key start design.

Debinding, Cooling and Exhaust Gas System

Program-controlled fresh air preheating with hot air circulation exhaust ensures complete debinding. Phased rate adjustment cooling prevents cracking risks. Exhaust gas purified by high-temperature cracking with intelligent start/stop for energy efficiency.

Operating Environment Requirements

Environment: Temperature 0～30℃, Humidity ≤ 80％RH, No strong magnetic field or flammable/explosive materials
Power Supply: Capacity ≥ 125KVA, Three-phase 5-wire system
Installation: Site size approximately 4300×4500×4200mm, Ground flatness ≤ 5mm, Floor load-bearing ≥ 500KG/㎡

Tags:

Bell-shaped Integrated Sintering Furnace for Zirconia and Alumina Ceramic Gel Discharge

Calcination Furnace,

Sintering Furnace,

Process Furnace

Single Push Sintering Furnace For Powder Materials / Zirconia Ceramics / Alumina Ceramics Calcination