logo
Hubei CAILONEN Intelligent Technology Co., Ltd
Home
Products
Industrial Heat Treatment Furnace
Vacuum Heat Treatment Furnace
Induction Heating Furnace
Heat Treatment Line
Roasting Furnace
Garbage Incinerator
Furnace Auxiliary Equipment
3D Measurement Equipment
Videos
About Us
Company Profile
certification
Factory Tour
QC Profile
Contact Us
News
Cases
quote
  • english
  • français
  • Deutsch
  • Italiano
  • Русский
  • Español
  • português
  • Nederlandse
  • ελληνικά
  • 日本語
  • 한국
  • العربية
  • हिन्दी
  • Türkçe
  • bahasa indonesia
  • tiếng Việt
  • ไทย
  • বাংলা
  • فارسی
  • polski
Cases
Home >

Hubei CAILONEN Intelligent Technology Co., Ltd company cases

Latest company case about Case Analysis: Industrial Heat Treatment Furnace for Automotive Gear Hardening

Case Analysis: Industrial Heat Treatment Furnace for Automotive Gear Hardening

An automotive component manufacturer in Germany recently invested in a horizontal continuous atmosphere furnace to enhance gear hardening performance. Prior to this upgrade, the facility relied on traditional gas-fired batch furnaces, which required manual loading and unloading, leading to inconsistent case depths and an average cycle time of 90 minutes per batch. By installing a continuous conveyor-driven furnace equipped with precise temperature controls and an inert nitrogen atmosphere, the company achieved uniform hardness profiles across a wide range of gear sizes. Key improvements included reducing cycle time to 60 minutes per load and achieving a case-depth tolerance within ±0.05 mm. The new system’s automated loading mechanism minimized handling errors, while programmable logic controllers monitored temperature gradients and quenchant flow rates in real time. As a result, scrap rates dropped from 8 percent to 2 percent, and throughput increased by 25 percent over six months. Additionally, the furnace’s energy recovery system recaptured residual heat to preheat incoming air, lowering overall energy consumption by 15 percent compared to previous operations. Customer feedback highlighted improved fatigue life and surface finish consistency, enabling the firm to meet tighter OEM specifications for next-generation lightweight alloys. Overall, the transition to an industrial heat treatment furnace with advanced atmosphere control and automation delivered significant cost savings, quality enhancement, and production efficiency improvements, positioning the manufacturer to better serve high-volume automotive markets.
2025-06-10
read more
Latest company case about Case Analysis: Industrial Heat Treatment Furnace for Automotive Gear Hardening

Case Analysis: Industrial Heat Treatment Furnace for Automotive Gear Hardening

An automotive component manufacturer in Germany recently invested in a horizontal continuous atmosphere furnace to enhance gear hardening performance. Prior to this upgrade, the facility relied on traditional gas-fired batch furnaces, which required manual loading and unloading, leading to inconsistent case depths and an average cycle time of 90 minutes per batch. By installing a continuous conveyor-driven furnace equipped with precise temperature controls and an inert nitrogen atmosphere, the company achieved uniform hardness profiles across a wide range of gear sizes. Key improvements included reducing cycle time to 60 minutes per load and achieving a case-depth tolerance within ±0.05 mm. The new system’s automated loading mechanism minimized handling errors, while programmable logic controllers monitored temperature gradients and quenchant flow rates in real time. As a result, scrap rates dropped from 8 percent to 2 percent, and throughput increased by 25 percent over six months. Additionally, the furnace’s energy recovery system recaptured residual heat to preheat incoming air, lowering overall energy consumption by 15 percent compared to previous operations. Customer feedback highlighted improved fatigue life and surface finish consistency, enabling the firm to meet tighter OEM specifications for next-generation lightweight alloys. Overall, the transition to an industrial heat treatment furnace with advanced atmosphere control and automation delivered significant cost savings, quality enhancement, and production efficiency improvements, positioning the manufacturer to better serve high-volume automotive markets.
2025-06-10
view more
1
1
Room 13A07, 14th Floor, Tieshi Holding Tower, No. 471 Xinhua Road, Jianghan District, Wuhan City, Hubei Province, China. E-mail: hbeikyn@163.com Tel: 18971549433 Tel: 18971549433
The Largest R&D and Production Industrial Heat Treatment Furnace Supplier in China
8618971549433
18971549433
Privacy Policy | sitemap | China Good Quality Industrial Heat Treatment Furnace supplier. 2025 Hubei CAILONEN Intelligent Technology Co., Ltd . All Rights Reserved.