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Hubei CAILONEN Intelligent Technology Co., Ltd
Hubei Cailonen Intelligent Technology Co., LTD. (sebelumnya Wuhan Electric furnaceFactory) adalah profesional yang ditunjuk, desain dan penelitian dari Kementerian Pengembangan Industri Mesin,produksi dan penjualan tungku listrik industri perusahaan besar-besaran yang dimiliki negara untuk restrukturisasi industri, adalah China Thermal Treatment Association, Hubei Casting Association, WuHan forging industry association unit governing.telah dengan cepat berkembang menjadi perusahaan manufaktur perawatan panas kelas atas Cina dengan kekuatan penelitian dan pengembangan yang kuat, perangkat lunak desain lengkap, teknologi pengolahan canggih dan peralatan produksi lengkap,dengan output tahunan 500 set peralatan pengolahan panas standar skala besar dan 30 set jalur produksi non-standar.      Bertahun-tahun pengalaman di industri, dalam kerjasama dengan sejumlah universitas terkenal di Cina,tim profesional R & D yang ada berkomitmen untuk menyediakan pelanggan dengan solusi profesional.      Produk utama adalah: lini produksi tempering cerdas, lini produksi bahan anode lithium baterai energi baru granulasi pra-karbonisasi,jalur produksi termoforming kendaraan energi baru ringan, jalur produksi ling energi baru, tungku troli pemanas listrik semua serat, tungku troli pengolahan panas gas semua serat (pemalsuan), tungku troli kapasitas variabel besar,jalur produksi pemanas kotak atmosfer pelindung, garis produksi pengeras silinder lilitan gantung, microcomputer dikendalikan karburasi/nitriding tungku Tungku vakum, tungku sumur, tungku mesh, tungku sintering roller,pemadam paduan aluminium (larutan, pengeringan) tungku, semua hidrogen hood terang pengeringan tungku, ADI garam isothermal quenching lini produksi, rotary oven baking oven, frekuensi medium oven, frekuensi tinggi oven,tungku peleburan induksi, garis produksi pengerasan induksi, dan peralatan perawatan panas standar dan non-standar lainnya.kami dapat menyediakan satu set lengkap teknologi dan layanan seperti produk perlakuan panas formulasi rencana proses, desain bengkel pengolahan panas, pemilihan dan desain peralatan pengolahan panas dan manufaktur, pemasangan dan pengoperasian, operasi produksi, pemeliharaan setelah penjualan, dll.,untuk memastikan keamanan dan keandalan pelanggan sebelum dan setelah menggunakan produk.      Produk yang terlibat dalam bidang kedirgantaraan, pembuatan kapal, besi dan baja, metalurgi, industri kimia, keramik, otomotif, pengecoran, menempa, peralatan sanitasi, pertambangan.... Dan bidang lainnya.Solusi dapat dikembangkan sesuai dengan skenario dan persyaratan aplikasi yang berbeda.
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Troubleshooting Common Heat Treatment Defects: Distortion, Brittleness & Cracking, Insufficient Hardness? Most Effective Solutions Here 2025-12-10 Troubleshooting Common Heat Treatment Defects: Distortion, Brittleness & Cracking, Insufficient Hardness? Most Effective Solutions Here During the heat treatment process, workpieces often suffer from defects such as distortion, brittleness and cracking, insufficient hardness, oxidation and decarburization. These issues not only increase the scrap rate but may also affect subsequent assembly and operational safety. In fact, most defects stem from improper process parameters, inadequate equipment precision, or operational errors. This article compiles the causes and solutions for 5 common defects to help you enhance production stability. I. Defect 1: Excessive Workpiece Distortion (e.g., shaft bending, sheet warping) • Causes: Excessively fast heating rate, uneven cooling, improper loading method (overstacking of workpieces), incorrect selection of quenching medium.   • Solutions:   a. Adopt "stepwise heating" (low-temperature preheating → high-temperature holding) to reduce thermal stress;   b. Optimize cooling methods: Use marquenching for thick and large workpieces, and isothermal quenching for thin-walled workpieces;   c. Improve furnace loading: Secure workpieces with special fixtures to avoid stacking and ensure uniform air flow inside the furnace;   d. Select appropriate quenching medium: Adjust cooling rate when switching from oil quenching to water quenching, or use water-soluble quenching agents. II. Defect 2: Workpiece Brittleness and Cracking (Easy fracture after quenching, insufficient toughness) • Causes: Excessively high quenching temperature, excessively fast cooling rate, delayed tempering, excessive impurities in materials.   • Solutions:   e. Reduce quenching temperature (adjust according to material composition, e.g., lower the quenching temperature of high-carbon steel from 860℃ to 820℃);   f. Slow down the cooling rate: Oil quenching is milder than water quenching, or add cooling modifiers to the quenching medium;   g. Perform tempering within 2 hours after quenching to eliminate internal stress;   h. Use high-purity raw materials to avoid excessive sulfur, phosphorus and other impurities. III. Defect 3: Insufficient Hardness (Failure to meet preset hardness standards) • Causes: Insufficient heating temperature, inadequate holding time, slow quenching cooling rate, low carbon content in materials.   • Solutions:   i. Increase heating temperature (within the allowable range of the material, e.g., raise the temperature of medium-carbon steel from 830℃ to 850℃);   j. Extend holding time (adjust according to workpiece thickness: extend holding time by 30 minutes for every additional 10mm thickness);   k. Replace with a medium with faster cooling rate (e.g., switch from water quenching to brine quenching, or check if the quenching medium is aged);   l. Test the carbon content of raw materials in advance to ensure compliance with process requirements. IV. Defect 4: Oxidation and Decarburization (Workpiece surface blackening, reduced hardness) • Causes: Improper control of furnace atmosphere (excessive oxygen), excessively long heating time, poor equipment airtightness.   • Solutions:   m. Use atmosphere-controlled furnaces (e.g., nitrogen or methanol cracked gas protection) to isolate oxygen;   n. Shorten heating time to avoid excessive oxidation;   o. Inspect furnace door gaskets and repair air leakage points;   p. For decarburized workpieces, repair them through carburizing/nitriding replenishment processes. V. Defect 5: Uneven Case Depth (Inconsistent thickness of surface hardened layer) • Causes: Uneven flow of furnace atmosphere, improper workpiece loading position, unstable carburizer/nitriding agent concentration.   • Solutions:   q. Optimize the internal air flow design of the furnace and install deflectors;   r. Distribute workpieces evenly to avoid blocking the contact between the carburizer/nitriding agent and the workpiece surface;   s. Monitor the concentration of the carburizer/nitriding agent in real time and maintain stability through an automatic feeding system.
Industrial Heat Treatment Furnace Selection Guide: 4 Core Dimensions to Avoid Mistakes from Capacity to Process 2025-12-09 Industrial Heat Treatment Furnace Selection Guide: 4 Core Dimensions to Avoid Mistakes from Capacity to Process Heat treatment furnaces are the core equipment determining process results — for the same workpiece, choosing the right furnace ensures performance consistency and reduces energy consumption; choosing the wrong one may lead to soaring scrap rates and doubled production costs. For manufacturing enterprises, selecting a suitable heat treatment furnace requires considering multiple factors such as capacity, process, and material properties. This article compiles a practical selection guide to help you avoid common pitfalls. I. Select by Heat Treatment Process: Match Core Functions Annealing/Normalizing: Prioritize box-type resistance furnaces or pit-type furnaces. These devices offer uniform heating and flexible adjustment of holding time, suitable for batch processing to improve material machinability, compatible with low-carbon steel, cast iron, and other materials. Quenching/Tempering: Recommend mesh belt continuous furnaces or pusher-type furnaces. Featuring high automation, they enable continuous "heating-quenching-tempering" operations with a temperature control accuracy of ±1℃, ideal for mass production of auto parts and standard components. Nitriding/Carburizing: Must select specialized gas nitriding furnaces or vacuum carburizing furnaces. These furnaces provide strong atmosphere tightness, precise control of nitrogen/carbon concentration, and oxidation prevention, suitable for surface hardening of precision components. Precision Small Parts Processing: Optional vacuum furnaces or ion nitriding furnaces. The vacuum environment prevents workpiece oxidation and decarburization, while the low-temperature processing of ion nitriding furnaces ensures dimensional accuracy, making them suitable for electronic components and aerospace parts. II. Select by Production Capacity: Balance Efficiency and Cost Small-Batch Production (Daily Output 2000 Pieces): Opt for mesh belt continuous furnaces or stepping furnaces. Offering automated assembly line operations, they achieve a capacity of 1-5 tons/day with low energy consumption and high consistency, suitable for standardized production in large manufacturing enterprises. III. Select by Material Characteristics: Avoid Process Failure Low-Carbon Steel/Medium-Carbon Steel: Conventional resistance furnaces or gas-fired furnaces are optional, featuring low cost and meeting basic heat treatment requirements. Alloy Steel/Stainless Steel: Prioritize vacuum furnaces or atmosphere-protected furnaces to avoid oxidation and decarburization, ensuring material corrosion resistance. Precision Castings/Thin-Walled Parts: Choose low-temperature uniform heating furnaces (e.g., infrared heating furnaces) to reduce deformation and cracking caused by thermal stress. IV. 2 Key Indicators Not to Be Ignored Temperature Control Accuracy: For core processes (e.g., nitriding, quenching), select equipment with an accuracy of ±1℃; for general processes, it can be relaxed to ±3℃. Energy Consumption Index: Prioritize Class 1 energy-saving furnaces (energy consumption ≤ 500kWh/ton) equipped with waste heat recovery systems, which can save over 30% on electricity costs in long-term use.
Hubei Cailonen Shines at Macao Global Intelligent Machinery & Electronic Products Expo, Demonstrating Intelligent Manufacturing Strength 2025-12-09 Hubei Cailonen Shines at Macao Global Intelligent Machinery & Electronic Products Expo, Demonstrating Intelligent Manufacturing Strength From December 4 to 6, 2025, the Global Intelligent Machinery & Electronic Products Expo themed "Intelligent Manufacturing in the Greater Bay Area, Shared Globally" was grandly held in Macao. Hubei Cailonen Intelligent Technology Co., Ltd. made a stunning appearance at the expo with its core intelligent products, competing alongside over a thousand exhibitors worldwide and comprehensively showcasing the company's technical accumulation and innovative achievements in the field of intelligent industrial equipment. Pioneering the "Macao + Zhuhai" dual-city linkage model, this expo attracted business association representatives and international purchasers from more than 30 countries and regions around the world. It served as a crucial platform for displaying cutting-edge technologies in the intelligent technology sector, facilitating product supply and procurement docking, and fostering industry ideological exchanges. At the expo, Hubei Cailonen focused on exhibiting its intelligent industrial furnace series and other products. With precise performance and a wide range of application scenarios, these products garnered significant attention and consultation from domestic and foreign merchants on-site, fully demonstrating the company's professional advantages in the R&D and manufacturing of intelligent industrial equipment. This participation not only built a global platform for Hubei Cailonen to showcase its brand and conduct exchange and cooperation but also helped the company accurately connect with international market resources and gain in-depth insights into the latest industry development trends. In the future, Hubei Cailonen will continue to focus on the R&D and innovation of intelligent technologies, empowering the high-quality development of the global industrial sector with more high-quality products and solutions.
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Ruang 13A07, Lantai 14, Tieshi Holding Tower, No. 471 Jalan Xinhua, Distrik Jianghan, Kota Wuhan, Provinsi Hubei, Cina.
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