Rapid Quenching Furnace For Metal Parts / Stainless Steel Solution Treatment

Rapid Quenching Furnace Is Mainly Used For The Rapid Quenching Of All Kinds Of Metal Parts And Stainless Steel Solution Treatment, And The Supporting Loading And Unloading Trolley Can Quickly Enter

※ Product Introduction:

Rapid quenching furnace is mainly used in all kinds of metal parts and stainless steel solution treatment for rapid quenching, the supporting loading and unloading trolley can quickly enter the furnace body when the workpiece is out of the oven and quickly into the water (oil) for quenching, the whole process is completed within 50s, reducing the workpiece transfer time, improving product performance, can replace the use of turning trolley furnace, to avoid the collision between the workpiece Raised surface

Crash and impact machines.

※ Product Features:

※ Structure Composition

• furnace body: generally welded by steel plate and section steel, play a role in supporting and protecting the internal structure. The lining of the furnace is made of high temperature resistant materials, such as ceramic fibers, to reduce heat loss and ensure temperature uniformity and stability in the furnace.
• Heating elements: common resistance wire, silicon carbon rod, silicon molybdenum rod, etc., according to different temperature requirements and furnace size to select the appropriate heating elements, evenly distributed on both sides of the furnace and the bottom, so that the workpiece is evenly heated.
• furnace door: usually adopts side opening or lifting design, and heating control is interconnected lock structure, when the furnace door is opened, the furnace stops heating, and can be heated after closing, to ensure the safety of the operator. The interior of the furnace door is also filled with insulation material to reduce heat leakage.
• Temperature control system: microcomputer intelligent temperature control system is generally adopted, equipped with thermocouple and other temperature sensors, which can accurately control the heating temperature, and has PID output control function, overtemperature alarm, constant temperature timing, automatic shutdown and other control functions to ensure the accuracy and reliability of heat treatment process.
• quenching tank: located under or near the furnace body, used for containing quenching oil and other cooling media. During quenching, the heated workpiece is quickly put into the quenching tank for cooling to obtain the required quenching effect.

※ Technical parameters

• Temperature range: The common box type rapid quenching furnace temperature range is generally between 1000℃-1800℃, different application scenarios and material processing requirements can choose different temperature segments of the equipment.
• Heating power: related to the furnace size, heating temperature and heating speed, generally ranging from 4kW-110kW.
• temperature control accuracy: usually the temperature control accuracy can reach ±1℃-±5℃, high-precision box-type quenching furnace such as aero engine box-type heat treatment furnace, temperature control accuracy can reach ±1℃.
• Furnace size: according to the size and batch of processing workpiece, can be customized production, the common effective furnace size is 200×150×150mm, 500×300×300mm, 1200×800×800mm and other specifications 3.
• heating speed: generally fast, the workpiece can be heated to the quenching temperature in tens of minutes, the specific heating speed depends on the heating power and furnace size and other factors.

※ Performance Characteristics

• Rapid heating and cooling: the workpiece can be heated to the quenching temperature in a short time, and the workpiece is quickly moved into the quenching medium to cool after the end of the insulation, to meet the process requirements of rapid quenching and improve production efficiency.
• Accurate temperature control: The advanced temperature control system can precisely control the temperature in the furnace to ensure the stability and repeatability of the quenching process, so as to improve the quality of the heat treatment of the workpiece.
• good heating uniformity: reasonable design of heating element layout and furnace structure, so that the temperature uniformity in each area of the furnace is better, reduce the workpiece due to uneven heating deformation and cracking and other defects.
• Easy operation: usually equipped with a simple and intuitive operation interface and control system, the operator only needs to set the relevant parameters according to the process requirements, you can automatically complete the heating, insulation and quenching process, which reduces the labor intensity and operation difficulty.
• High safety: with multiple safety protection measures, such as overtemperature alarm, power failure protection, furnace door interlock, etc., can effectively prevent safety accidents caused by equipment failure or improper operation, and ensure the personal safety of operators and the normal operation of equipment.

Technical parameter