Suitable for processes such as dehydration, drying, degreasing and pre-sintering of powder materials, electronic ceramics, smart wearable ceramics, etc.
During the sintering process, temperature stability and uniformity are crucial to the quality of the final product. According to the provided information, some sintering equipment adopts a unique control method and reasonable power distribution to ensure that temperature stability and uniformity reach an ideal state. This design can greatly improve the sintering quality, as uniform temperature distribution helps reduce internal stress of the product and enhance the density and mechanical properties of the material.
Based on the product degreasing process and the characteristics of the heating element itself, equal-diameter resistance wire rods are used for upper and lower heating. Imported Kanthal resistance wires are adopted, and the resistance wires are sheathed with corundum-mullite protective tubes, which can separate the furnace chamber from the heating elements and effectively extend the service life of the heating elements.
Modern sintering equipment pays more and more attention to energy conservation and environmental protection. For example, some equipment uses lightweight thermal insulation materials with high thermal resistance and low heat storage, as well as refractory fibers or refractory bricks. These materials can accelerate the heating and cooling rates while maintaining good thermal insulation performance, thus reducing energy consumption. In addition, advanced control systems also help realize scientific management and further improve energy utilization efficiency.
Safety is a basic requirement for any industrial equipment. Modern sintering equipment is usually equipped with modern safety functions, such as power-off protection, over-temperature sound and light alarm, and emergency braking system, to ensure the safety of operators and the equipment. At the same time, the design of the equipment also takes usability into account. For example, the simplified/traditional Chinese MMI operation interface and artificial intelligence software control allow users to operate and monitor the equipment conveniently.
- All indicators are designed and manufactured in accordance with the national standards for industrial furnaces.
- Conduct performance testing on all components, issue qualification reports (supporting on-site pre-acceptance by customers).
- Equipment export complies with various international standards for export.
Non-standard customization is available according to customers' process requirements.