The Horizontal Aluminum Alloy Solid Solution Production Line is an advanced industrial system designed for the precise solid solution treatment of aluminum alloys in a horizontal configuration. This production line incorporates innovative features and technologies to ensure efficient and uniform solid solution processes, leading to enhanced material properties and performance across a variety of applications.
The Horizontal Aluminum Alloy Solid Solution Production Line works by horizontally treating aluminum alloys at controlled temperatures to dissolve solute atoms into the aluminum matrix. This process enhances the mechanical properties and performance characteristics of the alloy.
This production line is essential for the solid solution treatment of aluminum alloys used in diverse industries, including:
Technical parameter :
No. | name | argument |
1 | Equipment type | RCM-200-6 |
2 | Furnace duct size | L1600×W2800×H1600 mm (can be customized) |
3 | Size of charging basket | L1200×W2500×H1500 mm (can be customized) |
4 | Product specification | φ500×500 (mm) (can be customized according to demand) |
5 | Amount of charge | 30 pieces/furnace; 30 pieces/frame |
6 | Heating power | 200kw (can be customized) |
7 | Rated power supply | Three-phase, 380v, 50HZ |
8 | Maximum operating temperature | 600 ℃ |
9 | Service temperature | Operating temperature ≤545℃ |
10 | Heating zone | Zone 2 |
11 | Empty furnace loss power | ≤30kw |
12 | Heating element connection | Y Y/△△ |
13 | Heating time of empty furnace | Room temperature ~ 550℃ ≤2.5h |
14 | Temperature control mode | Touchscreen computer PID microcomputer control |
15 | Temperature control accuracy | + / - 1 ℃ |
16 | Furnace temperature uniformity | ±5℃ < Temperature 520℃-600℃ thermal stable state > |
17 | Furnace wall temperature | Temperature rise ≤35℃ |
18 | Other equipment |
2.Water tank and fast quenching unit
No. | name | data | |
1 | Quenching tank size | 2 m * 3.9 m * 2.5 m | |
2 | Operating temperature | Room temperature ~ 70℃ | |
3 | Heating power | 100KW | |
4 | Rapid quenching unit | power | 3kw |
Roller running speed | 0-20m/min | ||
Quenching rate | 0-30m/min | ||
Quenching transfer time | 15 ~ 18 seconds (adjustable) |
3.Loading platform
No. | name | data |
1 | Loading platform dimensions | 2.0m×3m |
2 | Motor power | 2.2KW |
4.Aluminum alloy aging furnace
No. | name | data |
1 | Equipment type | RSM-150-2 |
2 | Furnace duct size | L1600×W2800×H1600 mm |
3 | Size of charging basket | L1200×W2500×H1500 mm |
4 | Product specification | φ500×500 (mm) |
5 | Amount of charge | 30 pieces/furnace; 30 pieces/frame |
6 | Heating power | 150kw |
7 | Rated power supply | Three-phase, 380v, 50HZ |
8 | Maximum operating temperature | 250 ℃ |
9 | Service temperature | 180 ℃ or less |
10 | Heating zone | Zone 2 |
11 | Empty furnace loss power | ≤20kw |
12 | Heating element connection | Y Y/△△ |
13 | Heating time of empty furnace | Room temperature ~ 250℃ ≤1.0h |
14 | Temperature control mode | Touchscreen computer PID microcomputer control |
15 | Temperature control accuracy | + / - 1 ℃ |
16 | Furnace temperature uniformity | + / - 5 ℃ |
17 | Furnace wall temperature | Temperature rise ≤35℃ |
18 | Circulating fan | 5.5kw x 2 sets |
To summarize, the Horizontal Aluminum Alloy Solid Solution Production Line is a state-of-the-art solution for the precise solid solution treatment of aluminum alloys, offering enhanced material properties, uniform treatment, efficiency, and versatility for a wide range of industrial applications.