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Home > products >
Heat Treatment Line
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Horizontal Automatic Cycle Heat Treatment Line for Aluminum Alloy Quenching Aging

Horizontal Automatic Cycle Heat Treatment Line for Aluminum Alloy Quenching Aging

Product Details:
Place of Origin: WuHan, China
Brand Name: CAILONEN
Certification: ISO
Model Number: RCM-200-6
Detail Information
Place of Origin:
WuHan, China
Brand Name:
CAILONEN
Certification:
ISO
Model Number:
RCM-200-6
Furnace Duct Size:
L1600×W2800×H1600 Mm (can Be Customized)
Size Of Charging Basket:
L1200×W2500×H1500 Mm (can Be Customized)
Rated Power Supply:
Three-phase, 380v, 50HZ
Temperature Control Accuracy:
+ / - 1 ℃
Furnace Temperature Uniformity:
±5℃ < Temperature 520℃-600℃ Thermal Stable State >
Furnace Wall Temperature:
Temperature Rise ≤35℃
Highlight:

High Light

Highlight:

Automatic Cycle Heat Treatment Line

,

Horizontal Heat Treatment Line

,

Aluminum Alloy Quenching Line

Trading Information
Minimum Order Quantity:
1 set
Price:
$1000-$200000
Packaging Details:
Exempted from inspection wooden case
Delivery Time:
90-100 work days
Payment Terms:
L/C, T/T
Supply Ability:
6 sets/month
Product Description

Horizontal Aluminum Alloy Solution Production Line Is Full/Semi-Automatic Cycle Production Line, Mainly Suitable For Aluminum Alloy Solution, Quenching, Aging Heat Treatment Process,

 

The Horizontal Aluminum Alloy Solid Solution Production Line is an advanced industrial system designed for the precise solid solution treatment of aluminum alloys in a horizontal configuration. This production line incorporates innovative features and technologies to ensure efficient and uniform solid solution processes, leading to enhanced material properties and performance across a variety of applications.

Attributes:

  • Horizontal Configuration: Operates in a horizontal layout for optimized production flow and ease of material handling.
  • Precision Control: Provides accurate control over the solid solution treatment process to achieve consistent and uniform results.
  • Advanced Heating Systems: Utilizes cutting-edge heating systems for rapid and even heat distribution during solid solution treatment.
  • Customizable Parameters: Allows for the adjustment of treatment parameters to suit different aluminum alloy compositions and specifications.
  • Sturdy Construction: Built with durable materials and components to withstand continuous and demanding solid solution operations.

Key Features:

  • Horizontal Design: Features a horizontal layout for efficient material processing and smooth production operations.
  • Temperature Regulation: Incorporates advanced temperature control mechanisms to maintain precise treatment conditions.
  • Automated Functions: Includes automation features for seamless operation and consistent solid solution results.
  • Modular Structure: Offers a modular design for flexibility and scalability to accommodate various aluminum alloy requirements.
  • Data Monitoring Tools: Equipped with tools for real-time data monitoring and analysis to optimize the solid solution process.

Working Principle:

The Horizontal Aluminum Alloy Solid Solution Production Line works by horizontally treating aluminum alloys at controlled temperatures to dissolve solute atoms into the aluminum matrix. This process enhances the mechanical properties and performance characteristics of the alloy.

Applications:

This production line is essential for the solid solution treatment of aluminum alloys used in diverse industries, including:

  • Aviation Sector: Strengthening aluminum components for aircraft manufacturing to improve performance and durability.
  • Automotive Industry: Enhancing the mechanical properties of aluminum parts for increased longevity and efficiency in vehicles.
  • Construction Sector: Producing aluminum alloy materials with superior properties for construction applications.
  • Electronics Manufacturing: Solid solution treatment of aluminum alloys for electronic components to boost conductivity and durability.

Advantages:

  • Enhanced Material Properties: Improves the mechanical properties and performance characteristics of aluminum alloys.
  • Uniform Treatment: Ensures consistent and uniform solid solution treatment for reliable and predictable outcomes.
  • Operational Efficiency: Boosts productivity and efficiency through automated processes and precise treatment control.
  • Quality Assurance: Maintains high standards of quality and reliability in solid solution-treated aluminum alloys.
  • Versatility: Suitable for a variety of aluminum alloy compositions and specifications for diverse industrial applications.

Technical parameter :

No. name argument
1 Equipment type RCM-200-6
2 Furnace duct size L1600×W2800×H1600 mm (can be customized)
3 Size of charging basket L1200×W2500×H1500 mm (can be customized)
4 Product specification φ500×500 (mm) (can be customized according to demand)
5 Amount of charge 30 pieces/furnace; 30 pieces/frame
6 Heating power 200kw (can be customized)
7 Rated power supply Three-phase, 380v, 50HZ
8 Maximum operating temperature 600 ℃
9 Service temperature Operating temperature ≤545℃
10 Heating zone Zone 2
11 Empty furnace loss power ≤30kw
12 Heating element connection Y Y/△△
13 Heating time of empty furnace Room temperature ~ 550℃ ≤2.5h
14 Temperature control mode Touchscreen computer PID microcomputer control
15 Temperature control accuracy + / - 1 ℃
16 Furnace temperature uniformity ±5℃ < Temperature 520℃-600℃ thermal stable state >
17 Furnace wall temperature Temperature rise ≤35℃
18 Other equipment

 

2.Water tank and fast quenching unit

No. name data
1 Quenching tank size 2 m * 3.9 m * 2.5 m
2 Operating temperature Room temperature ~ 70℃
3 Heating power 100KW
4 Rapid quenching unit power 3kw
Roller running speed 0-20m/min
Quenching rate 0-30m/min
Quenching transfer time 15 ~ 18 seconds (adjustable)

3.Loading platform

No. name data
1 Loading platform dimensions 2.0m×3m
2 Motor power 2.2KW

4.Aluminum alloy aging furnace

No. name data
1 Equipment type RSM-150-2
2 Furnace duct size L1600×W2800×H1600 mm
3 Size of charging basket L1200×W2500×H1500 mm
4 Product specification φ500×500 (mm)
5 Amount of charge 30 pieces/furnace; 30 pieces/frame
6 Heating power 150kw
7 Rated power supply Three-phase, 380v, 50HZ
8 Maximum operating temperature 250 ℃
9 Service temperature 180 ℃ or less
10 Heating zone Zone 2
11 Empty furnace loss power ≤20kw
12 Heating element connection Y Y/△△
13 Heating time of empty furnace Room temperature ~ 250℃ ≤1.0h
14 Temperature control mode Touchscreen computer PID microcomputer control
15 Temperature control accuracy + / - 1 ℃
16 Furnace temperature uniformity + / - 5 ℃
17 Furnace wall temperature Temperature rise ≤35℃
18 Circulating fan 5.5kw x 2 sets

 

 

To summarize, the Horizontal Aluminum Alloy Solid Solution Production Line is a state-of-the-art solution for the precise solid solution treatment of aluminum alloys, offering enhanced material properties, uniform treatment, efficiency, and versatility for a wide range of industrial applications.