※ Equipment Use
The special ion nitriding furnace for wind power gear is a kind of equipment specially used for surface nitriding treatment of wind power gear.
※ Features
· Efficient treatment: Aiming at the characteristics of large size of wind power gears, it has a large furnace space and an efficient heating system, which can handle multiple wind power gears at one time to improve production efficiency.
· good temperature uniformity: advanced temperature control technology and furnace structure design are adopted to ensure that the temperature uniformity in the furnace is within ±5℃ and the uniformity of the nitriding layer of wind power gear is ensured.
· Accurate atmosphere control: it can precisely control the flow rate and proportion of nitrogen, hydrogen and other gases in the furnace, providing a stable and suitable atmosphere environment for the nitriding treatment of wind power gear, and contributing to the formation of high-quality nitriding layer.
· Low deformation rate: By optimizing the process parameters and equipment structure, the deformation of wind power gear in the nitriding process can be effectively reduced, and the size requirements of wind power gear with high precision can be met.
· Energy saving and environmental protection: energy-saving heating elements and insulation materials are used to reduce energy consumption, and advanced waste gas treatment system is equipped to reduce environmental pollution.
Technical parameter
| Furnace size |
Depending on the size of the wind power gear, the furnace size is generally 2-5 meters in diameter and 3-6 meters in height |
| Operating temperature |
Usually between 450-650 ° C, it can be precisely adjusted according to the material and nitriding process requirements of the wind power gear |
| Temperature uniformity |
Within ±5℃, ensure the nitriding effect of all parts of the wind power gear is consistent |
| Vacuum degree |
The vacuum degree of empty furnace can generally reach below 1Pa, and the working vacuum degree is between 10-1000Pa, providing a good vacuum environment for ion nitriding |
| Gas flow control |
The nitrogen flow can be adjusted precisely in the range of 0-500L/min, and the hydrogen flow can be adjusted in the range of 0-100L/min |
| Power supply |
Depending on the size of the furnace and the number of workpieces processed, the power supply is generally between 100-500kW |
| Processing time |
The nitriding treatment time of a single wind turbine gear is generally 10-30 hours, depending on the size of the gear, the material and the nitriding layer requirements |
working vacuum degree is between 10-1000Pa, providing a good vacuum environment for ion nitriding
The nitrogen flow can be adjusted precisely in the range of 0-500L/min, and the hydrogen flow can be adjusted in the range of 0-100L/min
Depending on the size of the furnace and the number of workpieces processed, the power supply is generally between 100-500kW
The nitriding treatment time of a single wind turbine gear is generally 10-30 hours, depending on the size of the gear, the material and the nitriding layer requirements.
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