Industrial Ion Nitriding Furnace For Wind Power Gear Surface Nitriding Treatment

Equipment Use

The special ion nitriding furnace for wind power gear is a kind of equipment specially used for surface nitriding treatment of wind power gear.

Features

• Efficient treatment: Aiming at the characteristics of large size of wind power gears, it has a large furnace space and an efficient heating system, which can handle multiple wind power gears at one time to improve production efficiency.
• good temperature uniformity: advanced temperature control technology and furnace structure design are adopted to ensure that the temperature uniformity in the furnace is within ±5℃ and the uniformity of the nitriding layer of wind power gear is ensured.
• Accurate atmosphere control: it can precisely control the flow rate and proportion of nitrogen, hydrogen and other gases in the furnace, providing a stable and suitable atmosphere environment for the nitriding treatment of wind power gear, and contributing to the formation of high-quality nitriding layer.
• Low deformation rate: By optimizing the process parameters and equipment structure, the deformation of wind power gear in the nitriding process can be effectively reduced, and the size requirements of wind power gear with high precision can be met.
• Energy saving and environmental protection: energy-saving heating elements and insulation materials are used to reduce energy consumption, and advanced waste gas treatment system is equipped to reduce environmental pollution.

Technical parameter

working vacuum degree is between 10-1000Pa, providing a good vacuum environment for ion nitriding

The nitrogen flow can be adjusted precisely in the range of 0-500L/min, and the hydrogen flow can be adjusted in the range of 0-100L/min

Depending on the size of the furnace and the number of workpieces processed, the power supply is generally between 100-500kW

The nitriding treatment time of a single wind turbine gear is generally 10-30 hours, depending on the size of the gear, the material and the nitriding layer requirements.