Gas Box Type Fast Quenching Furnace For Mechanical Parts Gears / Shafts / Molds

Gas Box Type Fast Quenching Furnace For All Kinds Of Mechanical Parts Such As Gears, Shafts, Molds, Etc

※ Product description:

1. Structure principle

1.1 Furnace structure: generally box-type structure, composed of shell, furnace, heating elements, insulation materials and other parts. The shell is usually made of steel plate, with a certain strength and tightness; The furnace is the place where the workpiece is placed, and the high temperature resistant materials such as ceramic fibers are used for masonry to ensure the thermal insulation performance of the furnace. The heating element usually uses a gas burner, which generates heat by burning gas to heat the workpiece in the furnace.

1.2 Heating principle: The gas burner will ignite the gas and air after mixing, producing a high temperature flame, and the high temperature flame will transfer the heat to the workpiece in the furnace by radiation and convection, so that the workpiece will rapidly heat up. When the workpiece reaches the quenching temperature, the workpiece is quickly removed into the quenching medium for cooling, so as to obtain the required organization and properties.

2. Performance characteristics

• Fast heating speed: the use of gas as fuel, high combustion efficiency, can quickly heat the workpiece in the furnace to the quenching temperature, greatly shortening the quenching cycle.
• good temperature uniformity: the heating elements in the furnace are arranged reasonably, which can evenly distribute the temperature in the furnace, ensure the temperature consistency of the workpiece in the quenching process, and thus improve the quenching quality of the workpiece.
• high degree of automation: equipped with advanced temperature control system and automatic operation device, can realize the precise control of the quenching process, such as temperature rise rate, holding time, quenching cooling and other parameters of automatic control, improve production efficiency and product quality stability.
• Energy saving and environmental protection: the heat generated by gas combustion has a high utilization rate, and the energy consumption is lower than that of traditional resistance heating. At the same time, the products after gas combustion are mainly carbon dioxide and water, which is less polluting to the environment.

3. Application field

• Machinery manufacturing: used for quenching of various mechanical parts, such as gears, shafts, molds, etc., to improve the hardness, strength and wear resistance of parts, and extend the service life of parts.
• Automotive industry: automotive parts such as engine cylinder block, crankshaft, camshaft and so on are often quenched by gas box type fast quenching furnace to meet the requirements of high performance and high reliability of automotive engine.
• Aerospace: Metal materials in the aerospace field have very high requirements for performance. Gas box type rapid quenching furnace can be used to quench key components such as aircraft engine blades and landing gear to ensure that the components have good strength, toughness and fatigue resistance.
• Metal processing: in the processing of metal materials, such as forging, heat treatment after rolling, gas box type rapid quenching furnace can be used to improve the organizational structure of metal materials and improve the comprehensive properties of materials.

※ Design and Manufacture certification:

1. The indicators are designed and manufactured according to the national standards of industrial furnaces
2. Conduct the performance test of various components and issue a report (support customer on-site pre-acceptance)
3. The export of equipment meets the international standards for export.

Technical parameter