A gas - fired car - bottom heat treatment furnace featuring a variable - capacity design has been officially launched onto the market. As a batch - operation furnace, it boasts the advantages of energy efficiency, operational safety and wide applicability. It can precisely meet the requirements of stress - relief annealing and tempering for workpieces like pressure vessels and welded steel structures. Meanwhile, it is suitable for the heat treatment of various metal materials, including die steel, alloy steel, high - manganese steel liners, rolls, ductile iron flanges, as well as mechanical parts, providing a stable and reliable heat treatment solution for the equipment manufacturing industry.
This variable - capacity gas - fired car - bottom heat treatment furnace has achieved multiple breakthroughs in core performance. Its furnace lining adopts a new ceramic fiber structure, which can save 15% - 30% of energy consumption compared with traditional furnaces, and has a service life of 5 to 8 years, significantly reducing the later - stage operating costs for enterprises. In terms of operational convenience, both the car - bottom movement and furnace door lifting are electrically driven, ensuring stable operation and simple operation. Additionally, the operating systems for car - bottom entry/exit and furnace door lifting are equipped with self - locking devices, which can effectively avoid equipment damage caused by workers' misoperation and improve the production safety factor.
The structural design of the furnace balances practicality and stability. The load - bearing part of the car - bottom is built with high - strength, high - alumina heavy - duty bricks, which can meet the load - bearing requirements of workpieces of different weights. The integrated continuous rail design greatly simplifies the installation process and reduces the construction costs for enterprises. As the core component, the combustion system consists of high - velocity burners, burner controllers and various automatic control valves. The burners have an outlet velocity of 70 - 100 m/s, which can strengthen the circulation and convection of gas inside the furnace, improve temperature uniformity and thermal efficiency, and achieve full combustion with low pollutant emissions. Notably, the high - speed temperature - regulating automatic burner system can realize the full - process automatic control of ignition, combustion capacity adjustment, flameout alarm, automatic protection and re - ignition, further improving the accuracy of the heat treatment process.
Sealing performance is a key factor for energy saving of heat treatment equipment. The car - bottom, furnace body and furnace door of this furnace adopt a dual - sealing mechanism pressed by electric cylinders and springs. This mechanism significantly enhances the sealing performance, effectively reduces heat loss and further cuts down energy consumption. Meanwhile, the furnace is equipped with an advanced automatic control system, which can accurately control the entire heat treatment process and ensure the stability of processing quality.
In terms of compliance, the variable - capacity gas - fired car - bottom heat treatment furnace is designed and manufactured in strict accordance with the national standards for industrial furnaces. All components have passed rigorous performance tests, with qualified reports issued. On - site pre - acceptance by customers is supported to ensure that the furnace meets industry norms and enterprise production requirements.
With the advantages of energy saving, safety and wide applicability, this variable - capacity gas - fired car - bottom heat treatment furnace can accurately meet the diverse heat treatment needs of the equipment manufacturing industry. Its launch will strongly support enterprises in improving heat treatment efficiency and reducing production costs, and help promote the green and low - carbon development of the equipment manufacturing industry.
Your message must be between 20-3,000 characters!