Induction Heating And Tempering Production Line
※ Overview of production line equipment
The production line equipment is based on the company's many years of successful experience in the field of induction heating, carefully designed a set of cost-effective solutions. It is mainly used to meet the specific process requirements of each product.
※ Mechanical transmission device
The single-station mode ensures that each process can be carried out independently, improving production efficiency and stability.
Intermediate frequency quenching, intermediate frequency tempering and annealing according to the process time, reasonable arrangement of the production process, improve the utilization rate of equipment.
※ Sensor replacement mode
The use of integral lifting, rapid positioning, and quick connection of water and electricity can complete the replacement of a set of sensors in a short time, reduce equipment downtime, and improve production efficiency.
It is convenient to adjust the axis position of the sensor, adapt to the heating requirements of various billet specifications, and improve the versatility and flexibility of the equipment.
※ Equipment components
Material storage bracket: used to store the workpiece to be processed and processed to ensure the continuous operation of the production line.
In and out of the material conveying device: responsible for the workpiece from the storage bracket to each processing module, to achieve automated production.
Workpiece spin roller table transmission device: the workpiece can spin in the transmission process to ensure uniform heating.
Medium frequency quenching heating module: the workpiece is heated quickly to reach the temperature required for quenching.
Medium frequency quenching insulation module: keep the workpiece at the quenching temperature for a period of time to ensure the quenching effect.
Intermediate frequency tempering module: tempering the workpiece after quenching to improve the toughness and strength of the workpiece.
Medium frequency annealing module: the workpiece is annealed to eliminate the internal stress and improve the performance of the workpiece.
Quenching spray device: in the quenching process of the workpiece spray cooling, control the quenching speed.
Hydraulic station: provides power for each action of the equipment.
Central console and automatic control system: centralized control and monitoring of the entire production line to achieve automated production.
※ Design and Manufacture certification:
1. The indicators are designed and manufactured according to the national standards of industrial furnaces
2. Conduct the performance test of various components and issue a report (support customer on-site pre-acceptance)
3. The export of equipment meets the international standards for export.
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